In the marketplace, there are many different placement equipment options available. Machine manufacturers constantly upgrade their features to meet customer expectations and the latest technology requirements.
When it comes to successful PCB assembly, the key is to find the best pick and place machine. There are many factors to consider when choosing the best pick and place machine for the job. Here are some of the most important factors to consider when choosing the pick and place machine for your PCB assembly.
So it is very important to get the answer to How To Choose the Best Pick and Place Machine for PCB Assembly Machine before ordering. Deciding on a pick and place machine can be a difficult decision. This article will provide a few considerations to help you decide on the best pick and place machine for your needs.
Placement equipment is the most important part of SMT line configuration. Almost 50% of the total investment cost is required to purchase pick and place machines with feeders to set up surface-mount production lines.
Selection Criteria for Best SMT Pick and Place Machine
A pick and place machine is a crucial part of a production line in the manufacturing industry. Manufacturing companies, such as small businesses use a pick and place machine to assemble a wide variety of products. A pick and place machine is a machine that automatically picks, places, and then seals items into packages. These machines are used in various places, from offices to factories.
The way a pick and place machine is selected is contingent on a number of factors. Selection of Pick and Place Machine depends on your PCBA types and the number of parts placed. Production volume needs for current and future enchantments and accuracy with repeatability.
If you’re wondering how to choose the best SMT to pick and place machine for your production line, you might want to consider the following questions: -How many concurrent operations does the machine support? -What is the maximum part weight? -Does the machine have an in-feed table? -How many tools does the machine support? -What is the maximum part size? -What is the maximum case packing size? -What is the maximum component
If you plan to set up a new pick and place machine for the PCB assembly line, you should make a detailed set of questionnaires of planned production requirements in advance.
This will help narrow down your list and help to make a purchase decision for the best suitable equipment selection to meet your specific needs.
Component Placement Speed
Knowing how fast your component placements are is essential since they directly affect your production volume. Components per hour placement (CPH) is the unit of measurement for the machine’s placement speed. Chip shooters, designed for speed, can place parts at rates as high as 100,000 CPH (components per hour).
The component placement rate will vary depending on the board size, component types, and feeders. The placement head will travel more distance if the board size is large and the type of components is high, which will decrease the placement rate. IPC 9830 is the standard that pick and place machine manufacturers use to rate the speed of their machines. Nevertheless, manufacturers’ quoted speeds are lowered by 30 to 40% and should be considered.
Therefore, before selecting a pick and place machine for PCB assembly, it is important to consider the production volume to meet your current and future demands to address specific needs.
Component types and their sizes
In addition to your production needs, pick and place machines for PCB assembly depend on the type and size of components you are planning to place.
Machine specifications stipulate the maximum and minimum dimensions and weights of components that each machine can handle. For example, equipment required for placing 0805, 1206, etc., components is different than that for placing 0402, 0603, BGA, CSP, and other oddly shaped components.
Feeder Slots and Maximum feeder Capacity
A thorough study of product assembly in-house should consider how many types and components are needed and which feeder slots machines are required for specific needs. We need to consider that A pick and place machine for PCB assembly manufacturers benchmarks the feeder slot capacity based on tape feeders with a diameter of 8 mm.
There may also be tubes and other components in some parts, so it is essential to consider these details when ordering a machine. Realistically, tape and reel components and sticks and tubes take up multiple 8 mm feeder slots. So, Input slots are directly affected by the comports included in bulk and waffle packs.
Accuracy and Repeatability
According to experts, the pick and place machine smd that you are looking for has an accuracy of +/-.001″ with a fine pitch lead of 12 mil repeatability. A less expensive machine, however, would not produce such accurate results.
Solder Paste and Adhesive Dispensing capability
Many smd pick and place machines offer options that can place components and dispense solder paste or glue with standard XY tables. The purchase of a dispensing placement machine can be recommended for smaller-volume production, prototypes, or PCB assembly. The customer does not want to invest in dedicated stencils or foils.
It would be better to have a solder paste and adhesive dispenser for low volume and prototyping. The pick and place machine selection decision should also consider the production volume because a single head needs to perform both operations, which slows down throughput.
But the pick and place machine smd selection decision must be based on the production volume requirements as the same head needs to use both operations that slow down the throughput.
Machine software programming
Pick and Place Machines have varying software interfaces available on the market. Although some are user-friendly and easy to operate, others require manual data entry and can be challenging to edit and optimize.
A user-friendly and easy-to-program device is essential and Lowers the setup optimization time. Therefore, choosing and placing a PCB assembly machine that is easy to program and edit is a crucial selection criterion to reduce setup times and improve performance.
So it is a crucial selection criterion to pick and place a machine for PCB assembly. Equipment must be easy to program and edit to set up time reduction and improve performance.
Vendor Support and Training
Pick and place machines for PCB assembly selection is driven by technical features and vendor support and training. You will need support to troubleshoot machines quickly if you have a breakdown to meet supply chain obligations.
To get the best information about machines, vendors, and their product support, it would be better to talk to several customers about the equipment you’re searching for.
To develop skills for operating machines, proper training is required, as a skilled workforce is crucial to the success of any organization. Therefore, keep in mind that the machine supplier can provide onsite training or factoring before delivering and installing the equipment.
Conclusion – Wrapping it up
As an SMT line manufacturer, the above article will guide choosing the best equipment for your assembly line. Adding a pick-and-place machine to your PCB production line must be considered part of your plans.
One of the most important considerations when choosing an SMT pick and place machine is the type of process that will be done. For example, if you need a machine that can handle a hot reflow process, you should look for a machine that can handle that process and has a large enough footprint to accommodate the machine and the required components.
We’ll give you some honest advice you’ll thank us for later – a used pick and place machine from a reputable marketplace for used equipment can do a lot more than you might imagine. The factors you need to consider in making sure that you purchase the right pick and place machine may prevent you from receiving the best solution for your needs when you spend tons on a new SMT machine.