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Creating the workplace ESD safe is very is highly recommended. The effective Static Control on the production floor drastically lowers the losses and failure rates caused by static-related damage. In this article, we going to discuss How to Design ESD Safe Workspace and save millions of dollars.
How to Design ESD Safe Workspace
A static-safe workstation or electrostatic protected area (EPA) is defined as a work area with material and equipment that electrostatic voltages and electrostatic discharge (ESD). This prevents damages to sensitive electronic components and assemblies destroy from electrostatic discharges.
BS IEC 61340-5-1 guidelines must comply with static-safe workstation EPA boundaries. According to Independent research published in 1991, Due to static-related damage companies wasting millions of dollars every year.
To construct an EPA workstation three main components are required. For effective implementation, it is a good idea to create several EPAs by dividing a large ESD compliant floor.
1. ESD-proof all tools
2. Require ESD safe clothing
3. Make all surfaces ESD safe
Please Note:- To move devices/assemblies put in ESD protective packaging or to use clean process bags when moving one individual EPA workstation to another. It will help to prevent ESD damages during transportation
1. How to Make all Surfaces ESD safe
Here we will discuss the list of Specific equipment or Material required to creates an all Surfaces ESD safe.
Floor mat:- This provides a walking surface that dissipates static charges from conductive items placed on it. Normally floor mats made of dissipative rubber, solid vinyl, or foamed viny. Click here to find it on Amazon
Tablemat or workstation Mat:- This provides a work surface that dissipates static charge. For Small workstations, you can use Click here to find it on Amazon
Floor mat ground cord:- Mat ground cord allows easy electrical connection to any type of ESD Floor Mat to a known ground source. It complies with ANSI ESD and MIL standards. Click here to find it on Amazon
Wrist strap and coil cord:- A coil cord is the ideal grounding device for an ESD wrist strap. Wrist strap used to Eliminate static electricity from the human body ( Amazon Link )
Static Care ESD Elastic Sole Grounder:- ESD foot grounders are designed to reliably contact grounded ESD flooring and provide a continuous path-to-ground by removing electrostatic charges from a person.
Please Note:- An EPA ground point should provide a low resistance path (<2 ohms) to the ground, The points are connected to the ground through a resistance of up to 106 ohms.
2. All ESD Tools and Accessories
Most common Tools and Accessories are available in ESD-safe configuration to avoid any risk of ESD damage. You should ensure all the bases like paper, pens, cups, screwdrivers, pliers, workbenches must be covered with ESD guidelines.
So You must purchase ESD safe equipment and supplies to replace unsafe tools. Please find buying Guide to Purchase the best ESD tools for your workbench.
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3. Require ESD safe clothing
ESD clothing or workwear offers protection from the electrostatic field generated by clothing on the user’s body.ESD clothing significantly reduces the threat of ESD on the production floor.
ESD clothing; Anti-static clothing must be made to meet the cleanroom and ESD requirements to safe damaging ESD sensitive devices. the standard for anti-static garments EN 1149 requirements must fulfill for any workstation.
You can order online to buy Anti-static clothing Here
What is ESD Tester !! How to Test ESD
Electrostatic Discharge (ESD) covered by International requirements and standards known as IEC61000-4-2. So the purpose of ESD testing is to find out any susceptibility of a component to damage from ESD.
Electrostatic discharge testing can be sub-categories mainly in three categories human body model (test level 2- 15 Kv), machine model (test level (100- 200 V), and charge device model (250- 1000 V).
ESD Test & Verification Equipment
ESD Simulators/Guns:- Anti-Static Gun also known as ESD simulators are handheld tools used to test the ESD immunity on the surface of a record. It also removes static electricity from the surface. You can buy the best Anti-Static Gun from Amazon (Zerostat 3 Anti-Static Gun)
ESD Wrist Strap Tester:- The wrist strap tester is a battery-operated ESD tester that checks basic ESD protection paratmeres (0.75 to 10 Meg Ohms). There is a lot of best Wrist Strap Tester like Hakko FG470-02 System Tester, DESCO Brand 19350 Wrist Strap Tester, and Botron B8203 Portable Wrist Strap Tester.
How ESD Shoes work !! Where to buy ESD Shoes
Electrostatic discharge shoes prevents a build-up of static electrical charges in the human body by sending these charges to the ground. Static Dissipating best ESD Shoes help protect against the risk of static buildup in the workplace.
Dissipating Safety Shoes always identified and kept separate from normal shoes. also, ensure that the floor and sole of your shoe are always clean. To ensure your ESD shoes are performing at their best need to test for ESD timely basis.
Based on usage of ESD Shoes can be further categorized as per below
– esd shoes for men
– esd shoes for men soft toe
– esd shoes for women
– esd shoes for women lightweight
– esd shoes for women puma
– esd shoes for women steel toe
Buy ESD shoes on Amazon Check Here
What is an Electrostatic Discharge?
What is esd? Electrostatic discharge (ESD) is is the release of static electricity between two electrically charged objects when they come into contact. The ESD occurs when two different objects rub together build-up of an electrostatic charge.
A simple example of the build-up of an electrostatic discharge when we walking on the floor. ESD can cause harmful effects and can cause even latent or permanent damage to low voltage electronic devices.
Protection and monitoring of Electrostatic Discharge during manufacturing when dealing with electro-sensitive devices. Here in this article, we are going to discuss the test and protection methods from Electrostatic Discharge