5S is a workplace organization method and lean manufacturing tool to perform any work with performed efficiently, effectively, and safely. There are five steps that was developed in Japan. These five steps helps any organisation work place clean and safe to do any job perfectly with higher productivity.
What is the 5s & What does 5s stand for
In 5S concept there are five Japanese words seiri (整理), seiton (整頓), seisō (清掃), seiketsu (清潔), and shitsuke (躾). Later it was translated in English for better understanding and implementation.
The Origins of 5S in lean manufacturing
5S is the Japanese concept that was used globally as a improvement tool in most of organisations.It was adopted by Toyota’s that was started as Toyota Production System (TPS), 5S was also identified the Just in Time manufacturing. Hiroyuki Hirano initially make a frame work structure for lean manufacturing.
|Step Name||Japanese term||Explanation|
|1. Sort||Seiri (整理)||sorting and removing all unnecessary from location|
|2. Set In Order||Seiton (整頓)||putting all necessary items in the optimal place for efficient use|
|3. Shine||Seiso (清掃)||sweeping or cleaning and inspecting the workplace|
|4. Standardize||Seiketsu (清潔)||standardize the processes into standard operating procedures|
|5. Sustain||Shitsuke (躾)||self-discipline, track progress, and continue the cycle|
Benefits of 5S in process development
There are several benefits of Benefits of 5S to impalement in daily manufacturing process. Few of then are as per below
- Increased Productivity
- Heightened Safety
- Reduction in Waste
- Greater employee satisfaction
- Bigger Storage Density
- Clean the workplace
- Improved consistency and quality
Here What is the 5s,What is 5S,what does 5s stand for topics covered in this article